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At Zylux, every production step is
tested regularly to ensure our standard meets your uncompromising international quality levels. You will find a real-time QC process in place that ensures minimal defect ratio. Our processs also has steps in place to be flexible to fluctuating demands.
Quality testing occurs on the following levels & operations
and in accordance with our standards determined by our ISO 9002 and QS9000—(ISO 14001 pending) |
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Design –
Transducer |
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–Software
tools
MLLSA, Pro-E, AutoCAD, LEAP
APII, Brüel & Kjær
Acoustic Enclosure Design Software (Nanjing
University)
–In-house
prototype fabrication
–Environmental
testing
–State-of-the-art
Anechoic Chamber (Fo = 50Hz)
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Design –
Mechanical |
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–Turn
key solution advantage
•Value
engineering & Value analysis contribution
–Enclosure &
Port design
•including
extensive plastic tooling expertise
–Tooling design
& support
•Pro-E™
/ AutoCAD™ / SolidWork™ / Mold
advisor software tools
–ID design
•CorelDraw
™ / Adobe Photoshop ™
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Incoming
material inspection |
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Zylux has a process where
all incoming materials are 100% tested or
submitted to an ICQ work flow at factory level
(China) as well as at
our R&D center in Taiwan to evaluate,
verify specifications and detect
defects before acceptance from our sub suppliers.
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Material
Flow Review |
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A dedicated method or flow
is inhered to for all materials, passing
alternatively through the following processes:
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Discrepant/Non-conforming
material process |
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Strict adherence to a management
protocol is followed where discrepant
or non-conforming issues with materials arise,
so that recurring issues
and such problems can be eliminated or prevented.
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Traceability
process |
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All parts can be traced
to an exact source or process.
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Final
inspection |
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Zylux has a 100% inspection
policy at the assembly line, as well as final
inspection before shipping products.
In addition,
our factory can also manage the following
testing possibilities:
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| Temperature &
Humidity climate test chambers |
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| Salt fog test chambers
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| UV testing |
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| Reliability testing
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| Life test parameters
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| Random vibration
tests |
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| Design validation
tests |
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We can also create and manage custom
testing specifications.
Furthermore, in response to our customers,
we are well-versed in analyzing
Failure Modes (using specialized FMEA software),
doing a Control Plan Product
Design & Process, as well as proposing
a Corrective Action Procedure, and
using the Pareto analysis method.
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Anechoic Chamber |
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Besides our discipline
in following established QA engineering standards
in
testing your product and using software acoustical
solutions, we are proud
to offer you our custom-made anechoic chamber—set
up with assistance
of Nanjing University’s College of Acoustic
Engineering—the only recognized
Chinese institution in China specialized in
acoustical engineering.
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In tandem with the
latest acoustical test equipment from Brüel
& Kjær this
chamber offers the perfect sound monitoring system
for accurate
measurements and faster cycle time in the trial-and-
error process
for new samples. |
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